Why is my cassette leaking?
We often determine that STATIM autoclave steam leaks are due to a bent cassette tray or lid, after a user closes the cassette at an angle askew to the normal range of the hinge.
Prevent this from happening
Make sure that every STATIM operator slows down and closes the cassette with two hands, smoothly in alignment.
When a cassette gets closed askew, it pushes the front wall of the tray in, and bows the top flange of the hinge upward.
This is what the hinges of a new cassette should look like:
1) This is what your hinges should look like when correctly maintained.
💡 Make sure to avoid bending the hinges accidentally when you close the cassette.
2) This is what the hinges on a new cassette look like.
If your hinges do not look like this, adjust as described to correct them.
Note the slight downward angle of 7-8° and gap when assembled. Outside measurement 3mm at the tips, gap 1mm.
Compare to yours, and check for straightness.
Then correct the warp or bend by hand.
You can try to fix this yourself:
An adjustable wrench (sheet metal holding pliers or canvas pliers with a wide flat front can facilitate)
4) This photo shows adjustment of the tray with the open side *face up* and the slotted flange at a correct downward angle.
5) Flatten the length of the hinge if curved upward. This photo shows adjustment of the tray with the open side *face up* and the slotted flange at a correct downward angle.
6) For the tray, bend the slotted flange downwards if the open side is face up.
[Note: The photos above show adjustment of a used tray with the open side face up]
Do NOT adjust the tab on the lid unless visibly damaged
Adjust the slotted flange of the hinge and straighten the walls and handle if necessary
Fine adjustment steps:
Separate the top from the bottom of the cassette and set both sides on a level surface with the open sides face down.
Look at the angle the slotted flange on the bottom tray forms with the counter.
If it were sticking straight out, that would be a 90° angle.
Ideally, it should be pointing about 5 – 10° above the 90° mark when the tray is face down.
105 – 110°with the counter
⚠ Be careful not to break the welds. If a weld is broken, the cassette is not repairable and will have to be replaced.
Bend as needed to straighten
With the open wrench, bend the tab (in the center) until it looks like it is 5 – 10° above the horizontal.
Reassembled they should match the Figure 1 and 2 photos in the gallery above.
Test the cassette
- Re-insert the cassette and try another cycle.
- You should notice either a cessation or a change in the amount of steam escaping.
- If it is still leaking, adjust slightly and try again.
Note:
- If there is a decrease in the amount of steam escaping- continue to adjust the slotted flange of the tray upwards.
- If there is an increase in the amount of steam escaping, you went too far and need to bend the slotted flange of the tray down instead of up.
- You may have to perform this alignment a few times to get it “just right.”
- The tray handle may need to be adjusted upward as well.
What if my cassette is new and or the metal all seems aligned?
Other common issues that can cause a leak:
A dry seal will twist and rotate in the groove, and must be lubricated and aligned, even for a brand new cassette.
StatDri or mineral oil can be used for lubrication of the silicone seal.
How to clean your SciCan Statim Autoclave cassette to remedy leaks
Residue can build underneath the seal in the groove, which must be cleaned completely weekly. If it has not been regularly cleaned, it will prevent even a new seal from working consistently. The metal surfaces will need to be scrubbed spotless with dish detergent and an abrasive pad, such as a Scotch-Brite type safe for non-stick surfaces.
How to clean your SciCan Statim Autoclave cassette video
How to replace your SciCan Statim Autoclave cassette seal video
Manufacturers instructions for STATIM Cassette use
New Recessed Thermocouple available!
We can upgrade your Statim G4 or Classic to a probe bracket with a recessed thermocouple to avoid breakage.
Old version had the chamber thermocouple protruding at a slight upward angle, on the steam exhaust port
New version has a thinner chamber thermocouple set flush with the end of the probe tube of the steam exhaust port
If the cassette has to be held in place, try another cassette if there is one handy, or get a new one, or get individual parts such as the tray or lid from us here.
We can individually replace any of the damaged parts: seal, cassette lid, or bottom tray if needed as the next step to solve the problem.
Test it out and let us know your results!
We’ll be available to chat here or by phone/SMS/WhatsApp +1-404-494-0378.
HYDRIM C61w G4 instrument washer
The new compact Hydrim is available now!
The use of automated instrument washer-disinfectors is growing worldwide as regulatory authorities and dentists endorse and adopt what has come to be understood as the most effective and consistent means of disinfecting instruments prior to terminal sterilization.
Hydrim C61W G4 In-service video
- Effective sterilisation begins with the HYDRIM C61w G4 instrument-washer.
- The HYDRIM automatically washes rinses, and dries dental instruments, simply by pressing a button on the touchscreen.
- The HIP ULTRA cleaning solution is kinder to your instruments as the liquid detergent rapidly and fully disperses, unlike powder detergent, which can form clumps and compromise the efficiency of the washing process.
- The HYDRIM G4 is equipped with a web interface that enables online access and offers a platform with endless possibilities.
HYDRIM C61w G4 Instrument Washer
Featuring a stainless steel exterior, the HYDRIM C61w G4 is equipped with the latest technology and the same connectivity attributes as the STATIM G4.
Fast
The HYDRIM C61w has a 6-full sized cassette capacity – the biggest of its kind. This means that the office can turnover 120 instruments in 35 minutes, start to dry.
Effective
The tabletop footprint allows for under counter or counter top installation, so that offices have flexibility in maximizing their workspace in the reprocessing area. In addition, the time saved by automated washing compared to ultrasonic cleaning is approximately 1 hour of labour for every nine procedural set-ups[1]. The increased efficiency translates to the HYDRIM C61w G4 paying for itself in about 38 months[2].
Connected
Boasting the G4 technology, the HYDRIM C61w G4 is capable of emailing anyone the office chooses, including Technical Service personnel. It also allows remote access for easy troubleshooting. The automatic user interface software upgrades ensures the user will always have access to the most recent version and features, such as instructional slideshows of routine maintenance procedures, updated screensaver images, and more.
Serviceability
Designed from the ground-up by SciCan engineers, the HYDRIM C61w G4 encompasses over 10 years of experience in instrument washers. The modular design of the covers makes it easier to access specific components. The single screw type means it’s only one type of screwdriver that is needed to remove the panels. Handles and bumpers facilitate turning the unit on its back to access all the critical components, located underneath the unit. The HYDRIM C61w G4 was designed with the technician in mind.
Please take a moment to view our videos on SciCanTV:
- G4 Installation:
Included with the purchase of a unit:
- HYDRIM C61w G4
- Water feed hoses and drain tubes
- Water hardness test kit
- Salt and funnel for regeneration unit
- 3 Cassette / 2 Basket Rack
- Basket with hinged lid
NOTE: One pouch of HIP Ultra is included with the purchase of a unit, cases of it must be ordered separately.
Available are the following:
Pre-Installation Document (SD-414): This is imperative that sales/technicians run through this list with the office before the purchase of a unit to ensure that all the spacing, plumbing and electrical requirements are met.
Installation Instructions (95-113166): A copy of this document is included with each unit. Please adhere to these instructions to ensure seamless operation of the unit.
This is a very exciting time for the body art industry, as the integration of the G4 technology in the HYDRIM and STATIM in a pioneering technology that makes it easier for body art studios to focus on their business, and not on administrative tasks.
CONNECT |
PROTECT |
COLLECT |
The HYDRIM G4 is capable of communicating directly with service personnel or anyone you choose. Should the HYDRIM G4 ever need attention, diagnostic information can be sent via email to pre-selected dealer service reps, significantly reducing down time. |
Patient safety relies on attention to detail. The HYDRIM G4 supports verifiable processes that are PIN protected with user-defined IDs so that staff members can be required to authorize a cycle. This encourages extra attention to process and creates a safer environment for both staff and patient. |
With each cycle, information must be stored to protect your office and your patients. The integrated data logger store all cycle information for the lifetime of the unit. A USB port allows for the manual retrieval of cycle history. The 10/100 Base-T Ethernet connection puts your PC in direct contact with your HYDRIM G4 and the RS232 serial printer port allows you to connect with an external printer. |
HYDRIM MEETS THE INTERNET |
|
 
A high-resolution, 65K color touch screen offers a vivid display of messages, current cycle information and customizable colors all with extraordinary clarity. Fully adjustable contrast levels let you optimize the screen to the lighting in your steri-center, and its 2.5-inch by 3-inch dimensions allow easy viewing of cycle information. |
|
HYDRIM C61w SPECIFICATIONS |
|
| Dimensions: (w x h x d) | 598 x 520 x 526mm (23.5” x 20.5” x 20.7”) |
| Depth with door open: | 82.9 cm / 32.6 |
| Weight: | 40 kg / 88 lbs |
| Cycle Times* | Rinse and Hold 5 mins |
| Regular Wash + Dry | 16 mins. + 10 mins. |
| Heavy Duty Wash + Dry | 20 mins. + 10 mins. |
| Water Consumption Per Cycle: | |
| Rinse and Hold | 7.6 litres / 2 gallons |
| Regular Wash | 11.5 litres / 3 gallons |
| Heavy Duty Wash | 11.5 litres / 3 gallons |
| Electrical Connection | |
| Electrical Rating: | 208-240V, 12A, 60 Hz |
| Running noise: | < 65 dB |
| Water and Drain Connections | |
| Hot and Cold Water Tap Connection | 3/4” Garden hose, male |
| Recommended Hot Water Temperature | 60°C / 140°F |
| Cold Water Temperature | < 30°C / 86°F |
| Inlet Water Pressure | 1 - 10 bar / 14.5 - 145 psi |
| Drain | 2 cm / 3/4” |
[1] Tholen, Mark, 10 Ideas to Increase Production and Decrease Expenses in Sterilization. (http://www.dentaleconomics.com/articles/print/volume-99/issue-10/features/increase-production-and-decrease-expenses-in-sterilization.html)
[2] Based on average utility costs in New York and a 5 chair office
Save up to 35% off the list price of a HYDRIM washer when you use your Section 179 tax deduction: Click here for more info